# Understanding The Automatic Copper Coil Packing Line: An Overview
## Introduction
– Definition and purpose of an automatic copper coil packing line
– Benefits of automatic packing and stacking
– How the line works and what it’s composed of
## Main Parts of The Automatic Copper Coil Packing Line
1. Coil Picking and Tilting System
– Description of the system and its components
– Function of the coil picking arm and precise moving track
– Advantages of a flexible picking arm
2. Net Weighing System
– Importance of net weighing
– Features of the weighing sensor and weight indicator
– Calibration process for the scale
3. PP Strapping Machine
– Function of the automatic coil strapping machine
– Details about the belt track and tension adjustment
– Advantages of the supportive and conveyor rollers made of polyurethane
4. Auto Coil Wrapping Machine
– Description of how the PLC control and HMI operation work
– Importance of indicator alarms for identifying issues
– Benefits of the supporting rollers and adjustable overlap rate
5. Stacking System
– Importance of the mechanical stacking unit and lifting platform
– Advantages of accurate coil stacking position and the need for timber blocks
6. Coil Center Positioning Device
– Significance of positioning the coil and how it works
– Advantages of the push-out structure
7. Conveyor Stacking Stations
– Description of the conveyor storage station
– Importance of storage and offloading of stacked pallets
## Benefits of Using An Automatic Copper Coil Packing Line
– Increased productivity and efficiency
– Improved safety measures
– Reduced labor costs
– Consistent and high-quality packing and stacking
## Conclusion
– Recap of the benefits of an automatic copper coil packing line
– Importance of investing in the right packing and stacking equipment
– Advancements in technology and future prospects for automatic packing lines
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## Introduction
An automatic copper coil packing line is an integrated system specifically designed for automated packing and stacking of copper coils and steel coils. The system is made up of coil picking and tilting systems, coil weighing systems, coil strapping machines, coil wrapping machines, coil stacking systems, and conveyor storage stations. The automatic copper coil packing line is controlled by a general control table, and each unit can be controlled separately by manual. In this article, we will discuss the main parts of the automatic copper coil packing line in detail.
## Main Parts of The Automatic Copper Coil Packing Line
### 1. Coil Picking and Tilting System
The coil picking and tilting system is specially designed for connecting with the turnstile, composed of the tilter, flexible picking arm, precise moving track, and other components. This system is responsible for automatic separation of the coil on turnstile. The picking arm of the system is flexible and has back and forth movement and up and down lift with encoder control. The lifting nose of the system has hydraulic driving. The conveyance speed of the system is adjustable by a converter between 10-30 m/min.
### 2. Net Weighing System
The net weighing system is used for the net weighing of the steel coil. It ensures weight precision of 1/3000 and is equipped with a Mettler Toledo weighing sensor. The system has a weight indicator with an RS232 interface. The calibration of the scale is completed by both the buyer and the seller, where the buyer provides standard weights.
### 3. PP Strapping Machine
The automatic coil strapping machine used in the automatic copper coil packing line is ideal for coil eye through strapping by PP tape. This machine has a lifting-up structure that enables the steel coils to rotate for multiple strappings safely and steadily without damaging the coil. Supportive rollers and conveyor rollers are covered in polyurethane for maximum protection. The belt track is an up-down threading type that is easy to use for strapping, opening for coil inlet and outlet conveying. The tension of the PP belt can be conveniently adjusted.
### 4. Auto Coil Wrapping Machine
The auto coil wrapping machine is PLC controlled with HMI operation. An indicator alarms automatically during trouble occurs. The supportive rollers lift the coil from the conveyor for wrapping. The overlap rate of wrapping tape is adjustable from 20%-90% by converters. The wrapping tape tension can also be adjusted, while the ring speed and roller speed are adjustable by converters. Mechanical hands feed the packing tape automatically. The supporting rollers of the machine are covered in polyurethane for maximum protection, with a soft start and stop and adjustable friction between the ring and wheel.
### 5. Stacking System
The stacking system in the automatic copper coil packing line is specialized equipment used in handling packed coils from the conveyor to pallets. This mechanical stacking unit can stack one coil at a time and has a lifting platform with the need for timber blocks between the coils for accuracy in stacking position.
### 6. Coil Center Positioning Device
The coil center positioning device is an essential component of the automatic copper coil packing line, as it positions the coil for continuing the strapping and wrapping process. This system is push-out and can center the coil transversely in a safe and steady manner without damaging the coil.
### 7. Conveyor Stacking Stations
The conveyor stacking stations are critical for the offloading storage of stacked pallets. This conveyor storage station can store and offload packed pallets with ease.
## Benefits of Using An Automatic Copper Coil Packing Line
Investing in the automatic copper coil packing line has several benefits. One of the most significant benefits is increased productivity and efficiency in the packing and stacking process. With automation, labor costs are also reduced, improving safety measures and achieving higher quality packaging.
## Conclusion
In conclusion, an automatic copper coil packing line is a paramount investment for any business involved in the packing and stacking of copper or steel coils. With its state-of-the-art technology, automation, and precision, investing in the right packing and stacking equipment could result in improved productivity, efficiency, safety, and overall quality of work. With technology continually advancing, the future prospects for automatic packing lines are bright.
