Are you tired of manually flipping your heavy coils during production? If so, a coil upender could be the solution you’ve been looking for. In this article, we’ll be discussing the benefits of using a coil upender, how they work, and the different types available on the market today.
What is a Coil Upender?
A coil upender, also known as a coil turnover machine or coil tilter, is a piece of equipment designed to flip coils from a horizontal to a vertical position, or vice versa. This is done to make it easier to handle the coil during production processes such as loading, unloading, and transportation.
Traditionally, coils were flipped manually using ropes, chains, or straps. However, this method is not only time-consuming, but it can also be dangerous as it requires several workers to lift and flip the heavy coils. A coil upender does the same job but in a safer and more efficient manner.
Benefits of using a Coil Upender
Using a coil upender offers many benefits, including:
1. Improved Safety: As mentioned earlier, flipping coils manually can be dangerous, especially when dealing with heavy loads. A coil upender eliminates the need for manual handling and reduces the risk of workplace injuries.
2. Increased Efficiency: Flipping coils manually can be a time-consuming process, especially when dealing with large volumes of coils. A coil upender can flip coils quickly and efficiently, allowing for faster production times.
3. Higher Productivity: By reducing the time it takes to flip coils, a coil upender can increase productivity levels in your plant. This can also lead to cost savings as you can get more done in less time.
4. Reduced Damage to Coils: Flipping coils manually can cause damage to the outer layers of the coil, resulting in quality issues. A coil upender flips the coil gently, reducing the risk of damage and ensuring that your coils remain in good condition.
How does a Coil Upender Work?
A coil upender consists of a frame that supports the coil, and a mechanism that flips the coil. The frame can be designed to accommodate different types and sizes of coils, making it a versatile piece of equipment.
The mechanism used to flip the coil is typically a hydraulic or pneumatic system. This system applies force or pressure to one end of the coil, causing it to rotate. The speed and angle of rotation can be controlled to ensure that the coil is flipped gently and without damage.
Different Types of Coil Upenders
There are several types of coil upenders available on the market today. The type you choose will depend on your specific needs and requirements. Here are some of the most common types:
1. Mechanical Upenders – These use a mechanical system to flip the coil. They are typically less expensive than hydraulic or pneumatic upenders, but they are also slower and less efficient.
2. Hydraulic Upenders – These use hydraulic cylinders to provide the force required to flip the coil. They are faster and more efficient than mechanical upenders, but they are also more expensive.
3. Pneumatic Upenders – These use compressed air to provide the force required to flip the coil. They are similar to hydraulic upenders in terms of speed and efficiency but are less expensive.
Conclusion
In summary, a coil upender is an essential piece of equipment that can improve safety, efficiency, and productivity in your plant. With several types available on the market today, there’s no reason why you should continue to flip coils manually. Take the first step towards a safer and more efficient production process by investing in a coil upender today!
